Elios 3 UT Payload

Captures UT data with centimeter-level precision.
Features a modular probe head for various surfaces.
Supports live 3D mapping and location-tagged data.
Includes a smart couplant dispenser for accurate scans.
Integrated cleaning module for surface preparation.

1 Year Warranty

After Sales Service

Description

Introducing the Elios 3 UT Payload

The Elios 3 UT Payload enhances industrial inspections by enabling remote ultrasonic thickness measurements in hard-to-access locations. Built with Cygnus Instruments’ expertise, it features location-tagged UT data, live 3D mapping, and a modular probe system for diverse surface conditions. Equipped with a smart couplant dispenser and a cleaning module, it ensures optimal data quality. Paired with advanced software, the payload enables real-time data capture and efficient post-processing, helping industries minimize downtime and improve inspection accuracy.

Features

Feature	Description
Location-Tagged Measurements	Captures UT data with precise 3D localization for accurate inspection and reporting.
Smart Couplant Dispenser	Ensures optimal gel application for clear ultrasound transmission.
Modular Probe Head	Includes multiple probe frequencies for diverse surfaces and conditions.
Cleaning Module	Prepares surfaces for measurements by removing debris or coatings.
Live A-Scan	Provides real-time measurement refinement with adjustable gain and gates.

Remotely capture A-scans at height and in hard-to-reach spaces

Designed in collaboration with Cygnus Instruments, the UT Payload transforms the Elios 3 into a flying UTM gauge capable of precise thickness measurements and high-resolution A-scans in challenging environments. With the Elios 3 UT, professionals can efficiently conduct integrity inspections, significantly minimizing the risk of unplanned downtime.

Location-Tagged UT Measurements

Elios 3 integrates the UT Payload alongside the LiDAR payload, enabling precise localization of thickness measurements on a digital twin during data capture. This setup, combined with the Asset Management software extension and Cockpit’s Live Map widget, enhances situational awareness. The system allows users to monitor inspection progress effectively and ensure all areas are thoroughly covered.

Smart Couplant Dispenser

The Elios 3 UT Payload includes a remotely operated couplant dispenser integrated with the probe to ensure optimal ultrasound transmission by applying the precise amount of couplant. Operators can monitor couplant levels in real-time via the Cockpit interface and easily return for a refill or replace the dispenser’s syringe when necessary, maintaining efficiency during inspections.

Smart Probe Arm

The Elios 3 UT Payload is equipped with a highly advanced smart probe arm designed for precision in difficult environments. This innovative arm adapts seamlessly to various inspection tasks, offering superior flexibility for reaching tight or challenging spaces. It ensures stable probe positioning, even in complex or hazardous conditions, allowing for more accurate thickness measurements and enhanced operational efficiency.

Laser-Focused Targeting

The UT Payload’s probe is equipped with a laser pointer for precise targeting and aiming during flight, enabling you to swiftly reach the exact spot you need to measure.

Versatile Orientation

Flexible mounting options on top, in front, or beneath the drone. The probe arm can be customized to suit your needs, providing the adaptability and accessibility required for thickness measurements in various locations.

Uninterrupted Navigation

The probe arm is designed to fold neatly onto the drone, allowing it to pass through tight manholes or maneuver within complex environments without interfering with the flight.

Modular Probe Head

The Elios 3 UT Payload comes with a versatile set of probe hoods and interchangeable twin crystal piezo-composite probes, available in 2 MHz, 5 MHz, or 7.5 MHz frequencies. These probes are ideal for inspecting corroded metals and feature Echo-Echo mode to penetrate up to 1mm (0.040 inches) of surface coating, ensuring accurate readings in challenging conditions. This modular system allows for flexible measurement across various surface types, enhancing the adaptability and efficiency of inspections.

Probe Specifications Summary:

7.5 MHz: Best for thin walls and small pipes
5 MHz: General purpose use
2 MHz: Ideal for thick walls and dirty surfaces

These frequencies allow the Elios 3 UT Payload to accommodate a wide range of industrial inspection needs, offering flexibility depending on the material and surface conditions.

Cleaning Module

The cleaning module can replace the probe head to clear surface deposits, ensuring the material is properly prepared for measurement. With location-tagging, users can easily return to cleaned areas for precise measurements. This functionality guarantees accurate results even in challenging environments.

Live A-Scan

The Cockpit’s Live A-Scan widget offers operators enhanced control for real-time measurements, allowing for both automated and manual adjustments. Users can fine-tune settings like gain and gates to refine data collection, even in challenging environments, ensuring accurate results under various conditions.

Measurements by Cygnus Instruments

The Elios 3 UT Payload has been developed in partnership with Cygnus Instruments, a leading manufacturer of ultrasonic thickness gauges. Leveraging Cygnus’ 40 years of UT experience, the Elios 3 UT Payload meets the highest standards of accuracy, quality, and reliability in thickness measurements.

Navigate Through POIs

All data points from your flights are visualized and mapped onto a digital twin of your asset, making it easier to navigate between points of interest.

Review and Refine Measurements

During analysis, the A-Scan is retraced in the software, enabling you to verify measurements or refine them by re-selecting the most accurate echo signals.

Document POIs

Data points can be recorded by assigning them a criticality level and adding detailed descriptions for better tracking and analysis.

Specifications

Specification	Details
Probe Frequencies	2 MHz, 5 MHz, 7.5 MHz
Accuracy	Centimeter-level, Echo-Echo mode enabled
Measurement Range	Suitable for thin and thick surfaces
Drift	Minimal, even in challenging conditions
Integration	Compatible with LiDAR payloads

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Elios 3 UT Payload

Description